Intelligent Combustion

Modern systems employ electronic controllers with continuous modulation for optimal performance. A dedicated controller oversees startup/shutdown sequences, pilot ignition, flame monitoring, and fuel/air ratio control.

Linkageless Control

Traditional mechanical linkage controls suffer from hysteresis and wear. Our digital systems use independent servomotors for the air damper and fuel valves. This allows for:

• Precise Ratios: Exact matching of fuel and air flow across the entire firing range.
• No Hysteresis: Repeatable settings that don't drift over time.
• Better Efficiency: The system dynamically adjusts valves in unison to maintain optimal combustion.

Instead of simple on/off control, industrial burners operate in a modulating mode – firing rate is continuously adjusted (e.g., 10% to 100% capacity) to match the boiler’s steam or heat demand.

PID (Proportional-Integral-Derivative) loops within the control system modulate fuel flow and combustion air flow to maintain desired process conditions (like steam pressure) tightly.

Beyond modulating the flame, the control system must manage safety. BMS ensures that fuel valves and igniters operate in the correct sequence and will shut off fuel immediately upon flame failure.

• Standards Compliance: Designed to meet NFPA and IEC codes.
• Cross-Limiting Logic: Prevents fuel from increasing without sufficient air.
• Automated Sequences: Reduces human error during startup and shutdown.

Cutting-edge combustion control now incorporates IoT connectivity and AI-driven analytics. Sensors measure furnace temperature, flue gas composition, and fuel flow in real-time.