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Understanding NOx Formation in Industrial Burners

2024-01-15 • Definition

What is NOx?

NOx refers to nitrogen oxides (NO and NO2) produced during combustion. It is a major air pollutant contributing to smog and acid rain.

Formation Mechanisms

  1. Thermal NOx: Formed by the oxidation of atmospheric nitrogen at high temperatures (>1300°C).
  2. Fuel NOx: Formed from nitrogen bound in the fuel itself (common in heavy oil and coal).
  3. Prompt NOx: Formed early in the flame front by reaction with hydrocarbon radicals.

Mitigation Strategies

  • Flue Gas Recirculation (FGR): Lowers flame temperature.
  • Staged Combustion: Creates fuel-rich and fuel-lean zones to inhibit formation.
  • Ultra-Low NOx Burners: Combine multiple techniques to achieve < 30 mg/Nm³.